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KPIs for Manufacturing Company

  • 1.  KPIs for Manufacturing Company

    Posted 11-11-2025 07:50 AM

    Hello,

    Can you please help identify the most important KPI for a manufacturing company and why?

    Thanks,

    Tala



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    Tala Khalifeh CMA
    Other
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  • 2.  RE: KPIs for Manufacturing Company

    Posted 11-12-2025 01:31 AM

    Your question does not have a single answer as it depends on too many variables like product being manufactured, size of the company, goals of the company and so on.



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    Gerardus van Stijn CMA
    Controller
    HOOFDDORP
    Netherlands
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  • 3.  RE: KPIs for Manufacturing Company

    Posted 11-12-2025 07:05 AM

    Thank you.

    Yes, you are absolutely right especially when it comes to specifying the target goals but I do think that there are so general or recommended KPIs that the company is advised to always track. Do you recommend any?



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    Tala Khalifeh CMA
    Other
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  • 4.  RE: KPIs for Manufacturing Company

    Posted 11-13-2025 12:34 AM

    Hello,

    "Manufacturing key performance indicators (KPIs) are diverse metrics, but most can be placed in three categories: efficiency (how the business uses its resources), effectiveness (how successfully outcomes are achieved), and quality (how closely outputs meet expectations)."

    taken from this article, 78 metrics and KPI's to choose from:

    https://www.netsuite.com/portal/resource/articles/erp/manufacturing-kpis-metrics.shtml



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    Julia Jaysan CMA, CSCA
    Canada
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  • 5.  RE: KPIs for Manufacturing Company

    Posted 11-16-2025 11:39 PM

    This interesting exchange of information on metrics for a manufacturing company has culminated in the very professional document from Oracle NetSuite listing 78 KPI and metrics. NetSuite may be the best ERP system on the market for a whole range of industries including manufacturing. Their very comprehensive listing of KPI and metrics is a valuable reference point. 

    While ERP dashboards optimise production efficiency, I suggest that they do not in themselves ensure effective internal governance or solvency foresight. Monthly stakeholder-based reporting, integrating operational and financial forecasts, is an essential complement for the CEO and directors, in my view. These comments are based on a review of academic studies, company failures and major accidents, in a preliminary paper at SSRN entitled "Monthly Reporting on Organization Performance" (vs 1.05) (https://doi.org/10.2139/ssrn.4830384). 

    It appears to me that ERP dashboards assess manufacturing activities, and monthly stakeholder-based reports show whether the organisation as a whole remains viable over the next two years. Both are necessary. 



    A person in a suit and tie Description automatically generated 

    Geoff Williams

    GLW Analysis Services Pty Ltd

    ABN 36 092 487 806

    Melbourne, Vic, Australia

    www.glwanalysis.com




    Sent with Proton Mail secure email.





  • 6.  RE: KPIs for Manufacturing Company

    Posted 11-17-2025 08:51 AM

    Hi,

    I guess its better to differentiate the Finance and Production related KPI's for the generally recommended KPI's, even the Prod. related KPI must be taken for analysis by a finance professional 

    Production KPIs

    Overall Equipment Effectiveness (OEE)

    Measures how efficiently machines operate based on availability, performance, and quality.

    Production Cycle Time

    Shows the total time required to produce one unit from start to finish.

    On-Time Delivery (OTD)

    Indicates the percentage of customer orders delivered by or before the promised date.

    Finance KPIs

    COGM / COGS

    Represents the total cost of producing goods and the cost of goods actually sold.

    Inventory Turnover

    Shows how quickly inventory is sold, consumed, and replenished in a given period.

    Gross Margin

    Measures how much profit remains after deducting direct production costs from revenue.

    Thank You 

     



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    Aswin Vijayan
    Accountant
    Thirunavaya
    India
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  • 7.  RE: KPIs for Manufacturing Company
    Best Answer

    Posted 11-12-2025 02:10 AM

    Hello Tala,

    Below are a few you may choose from:  

    1. Production Efficiency

    • Overall Equipment Effectiveness (OEE)
      Measures how effectively equipment is utilized (Availability × Performance × Quality).
    • Cycle Time
      Time taken to produce one unit from start to finish.
    • Capacity Utilization
      Percentage of total production capacity being used.

    2. Quality Metrics

    • First Pass Yield (FPY)
      Percentage of products manufactured correctly without rework.
    • Defect Rate
      Number of defective units per batch or per million opportunities.
    • Customer Returns / Complaints
      Indicator of product quality and customer satisfaction.

    3. Cost & Financial Performance

    • Cost per Unit
      Total manufacturing cost divided by units produced.
    • Inventory Turnover
      How quickly inventory is sold and replaced.
    • Scrap Rate
      Percentage of raw material wasted during production.

    4. Delivery & Supply Chain

    • On-Time Delivery Rate
      Percentage of orders delivered on schedule.
    • Lead Time
      Time from order placement to delivery.
    • Supplier Performance
      Quality and timeliness of raw material supply.

    5. Safety & Compliance

    • Incident Rate
      Number of workplace accidents per period.
    • Downtime due to Safety Issues
      Hours lost due to safety-related stoppages.

    Regards

    Irfan Shaikh

    India



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    Irfan Shaikh CMA
    Other
    M&G Global Services Private Limited
    Mumbai
    India
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  • 8.  RE: KPIs for Manufacturing Company

    Posted 11-12-2025 07:31 AM

    There are often too many KPIs tracked and "managed".  The most basic variables are the direct materials, direct labor, and sub-contracting expenses.  Measuring and controlling these costs to generate a superior Gross Margin (2nd most important KPI) will make a difference in financial results.  Obviously, all other costs system should be tracked and trended in groupings that highlight variances for action.  (Often tracking these two measures on a 12-month rolling average is a good start.  Ideally, these averages should have an "upward" slope.)

     

    Here is what a professional acquirer would be looking for in a transaction (and what creates a stronger company):

     

    Growth of Revenues:  Above the industry growth rate and preferably > 8% compounding.  (Businesses in growing industry segments get more interest. Growth sells ... and normally makes managing easier overall.)

    Consistent and Growing Gross Margins:  Since books are kept differently this percentage varies, but often should be >30% and growing faster than revenue.

    Bottom Line Profitability: EBITDA > 15% ... and potentially increasing over time to 18% of sales.

    Diversification of Customers/Vendors/Management:  No single critical vendor; No customer > 15% of sales; No manager responsible for > 25% of operating results.

    Repeatable Systems in Place: Overall consistent financial results can confirm these systems benefits via contribution to revenue growth and growing net cash flow.

    (Revenue Generating Business Segments: Cost inputs to develop sales should be measured against the marginal increase. i.e. collect data points on the input vs. output (sales) for these costs.)

    (Quality control ... low scrap and not "upsets" ... One or two measures here are important to manage QC and to focus every person in the plant on the importance of being a quality leader.)

    (Deliver times are very important for new orders and re-orders. Collecting this information and driving for improvements in delivery time may be critical to customer acquisition and retention.)

    (If there are significant Sub-Contracting inputs to most products those deliver times and quality levels should be measured and "managed" as the same internal measures.)

     

    Each manufacturing business operation may have drivers that ultimately control the metrics listed above.  Finding the fewest of these to monitor is the key in any functioning, successful business.

    Small improvements in all areas of operation add up to create a business that is easier to manage and much more valuable.

     

    Best,

    Rich

     






  • 9.  RE: KPIs for Manufacturing Company

    Posted 11-13-2025 01:49 PM
    Edited by Peter Koson 11-13-2025 02:53 PM

    Agree with other respondents that there are way too many KPI's to give one answer, but IMHO, when I boil it all down, and if I could only know one KPI, it would be "Contribution Margin / Contribution Margin Ratio", both for individual products, but also for product lines.  (Which I know is a little non-standard)   Sometimes it's hard to calculate exactly, but when I do the math I just try to be accurate more than precise and comfortable with some uncertainty in the calculation.

    In my experience, contribution margin is a key component to any business model (like maybe top 3 along with capital intensity and market size, but I'm just riffing here), and I think of it as a much more nuanced and useful version of GPM.   

    If you have a high contribution margin ratio, you can often sell your way out of problems, and thus more than anything you need a sales team that can sell sand at the beach.

    If you have a mid to low contribution margin ratio, you usually can not sell you way out of problems, and instead you need to cut your way out, meaning you need to create relentless and savage cost control systems.

    For example, with a 10% CMR, (ie LOW) for every dollar increase in opex, you need to generate $10 of sales just to run in place.   It's often much easier to just cut $1 in expenses than generate $10 in sales, so the big lever is on the expense side.   Conversely, with 80% CMR, (ie HIGH), for every dollar increase in opex, you need to increase sales by $1.25 just to run in place; so in that case the big lever is on the expense side of the P&L, meaning you can sell your way out of trouble, and it's almost impossible to cut your way out.

    High CMR?   You can often service a small market.   Think small town pizzaria (Pizza has huge margins)

    Low CMR?   You must be in a large market.

    Knowing your CM and CMR is also critical to understanding break even points, CVP, margin of safety, etc. 

    My two bits, hope it helps!



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    Pete Koson CMA
    CFO, Roshia Consolidated
    Bozeman MT
    United States
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  • 10.  RE: KPIs for Manufacturing Company

    Posted 11-13-2025 07:39 AM

    Hello!

    Reading through this great discussion on KPIs for manufacturing companies, I couldn't help but reflect on how AI and data standardization are reshaping performance measurement across different areas of an organization.

    Traditional manufacturing KPIs, like OEE, cycle time, and defect rate remain essential. But when AI and integrated ERP systems support these metrics, they become predictive, real-time, and far more actionable. Examples include forecasting capacity utilization, detecting cost variances automatically, and strengthening data reliability through standardized workflows.

    I'm also curious about how service-based organizations and HR teams are approaching KPIs in this new environment. Whether it's customer satisfaction, utilization rate, employee turnover, talent acquisition efficiency, or workforce productivity, these metrics can also benefit significantly from AI-driven insights and automated reconciliation.

    How are you applying AI or automation to enhance KPI tracking and decision-making in manufacturing, services, or HR?

    I'd love to hear your experiences.



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    Clécio Alder
    Accountant
    Manaus
    Brazil
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  • 11.  RE: KPIs for Manufacturing Company

    Posted 11-13-2025 09:17 AM

    Actionable KDIs are the real objective.  Unfortunately, one drain in the value steam are the poorly installed and managed ERP systems.  Too many potentially powerful ERP systems are delivering less than 50% of the planned benefits and may not be adapted effectively with AI augmentation.  This will be a key challenge in this measurement to effect improvement arena.  Knowing what are the real driving KPIs for any organization certainly is the critical step to get better results ... by building a system to provide timely reports with the right information in the right format for immediate use.